How to Bend Copper Pipe and Tubing without Crushing It
I recently made a copper tubing coil to use in a solar-powered water-boiler and learned the right way and the wrong way to bend copper tubing. The tubing is easy to bend when making large-radius curves, but is likely to kink or crush when trying to make smaller-radius bends. I learned that I could avoid those problems by filling the tube with salt before bending.
Here's what I used.
.25 inch Copper pipe. 5 feet long
1/4 cup of Salt. (Fine, dry Sand would also work)
Tape
Funnel (or makeshift funnel)
Vice
Hammer
Hard Cylindrical Objects of various diameters. I used a 3" diameter steel pipe and a 1.5" diameter socket-wrench socket.